The core equipment of the entire line includes: a 650KW continuous induction heating furnace, a 400T closed press (designed with three stations), and a 250E CNC ring rolling machine. This production line is tailor-made for 5KG-10KG forged rings, with a maximum production capacity of 240 pieces/hour.
Its outstanding performance advantages are reflected in:
High degree of automation, achieving automatic counting, detection, weighing, and decoration, greatly saving labor;
Green and energy-saving, high precision, excellent material utilization, in line with the concept of sustainable development;
Easy to operate, stable operation, and long service life of the equipment.
Automated configuration covers the following key units:
A single axis robot, in conjunction with a slide mechanism, is responsible for grabbing bar materials from the heating furnace and transferring them to the upsetting station of the press;
The flat four axis robot realizes automatic transfer of workpieces between the three stations of the press;
A single axis robot with a top out device and a transition platform completes the unloading and waiting operations of the three stations of the press;
The dual robot mobile platform collaborates to perform automatic loading and unloading tasks for the ring rolling machine;
KUKA 210 robot performs ring loading, unloading, and palletizing operations;
Supporting automation auxiliary equipment includes waste conveying devices;
Mold cooling and cleaning system;
Raw material cooling conveyor line;
Stacking tray and stacking material management system.
This production line integrates on-site monitoring, real-time production indicator tracking, and equipment efficiency analysis functions, presenting production status clearly through a visual dashboard to assist users in efficient management.
If you are interested in the automation equipment of the ring rolling machine, please feel free to contact us. We will wholeheartedly provide you with technical support and services.
